TIG Welding

TIG welding, or Tungsten Inert Gas welding, is a precise arc welding process that utilises a non-consumable tungsten electrode to produce a weld.

What is TIG Welding?

TIG welding, also known as Gas Tungsten Arc Welding (GTAW), involves creating an electric arc between a tungsten electrode and the workpiece. The process uses an inert gas, typically argon or helium, which protects the weld area from atmospheric contamination.

Why Use TIG Welding

  • Precision: TIG welding allows a high degree of control over the weld pool, making it ideal for applications requiring intricate and precise welds. This is particularly important in industries where the quality of the weld is critical.
  • Versatility: TIG welding can be used on various materials. It is suitable for thin and thick materials, making it versatile for multiple applications.
  • Clean Welds: The process produces clean and aesthetically pleasing welds.
  • Manual Operation: TIG welding is primarily a manual process that allows skilled welders to control the heat input and filler material precisely. This manual control is essential for achieving high-quality welds, especially in complex or critical applications.

Why Choose Us

  • High-Quality Welds: our specialists are highly trained in TIG welding, and we are renowned for producing clean, precise welds with excellent aesthetic quality.
  • Flexibility: TIG welding can be used on a wide range of metals, and we have experience in most materials.
  • Accuracy & control The process allows exceptional control over the heat input and weld pool, enabling welders to work with thin materials and intricate designs. Our specialists have years of knowledge and skills to match your specific requirements.

Frequently Asked Questions

TIG welding specialists focus on several key techniques to achieve precision:

  • Correct Filler Rod: Choosing the right filler rod for each weld type is essential for strength and quality.
  • Positive Shielding Gas Pressure: A stable flow of shielding gas (like argon) protects the weld from contamination.
  • Steady Hand and Attention to Detail: TIG welding requires a steady hand and an eye for detail, allowing specialists to create precise, clean welds without splatter or uneven lines.

 

Together, these elements enable TIG welders to produce high-quality, detailed work.

TIG welding is ideal for projects requiring precision and a clean finish. Due to its high level of control, TIG welding is often used in applications where a neat, strong weld is essential, such as in the automotive and aerospace industries.

TIG welding allows for flexibility when working with various metal alloys, but it requires the correct settings and techniques:

  • Settings Adjustments: Each metal requires specific settings for optimal results. For instance, the torch angle is typically set at 70-80 degrees, and the tungsten tip should be kept about 1/16 to 1/8 inch from the workpiece.
  • Polarity Selection: TIG welding can use either AC (alternating current) or DC (direct current) depending on the material, with AC often used for aluminium and DC for stainless steel.
  • Welding Gas Flow: Maintaining the right shielding gas flow is essential to protect the weld and ensure quality.

 

By adjusting these settings, TIG welding can be adapted to achieve high-quality results across a range of metal alloys.

Some common challenges include:

  • Maintaining the Tungsten Tip: Keeping the tungsten tip from touching or fouling the job is crucial. If it touches the workpiece, it can stick, which may interrupt the weld and require regrinding.
  • Choosing the Right Settings: Selecting the correct settings for each job, such as angle, current, and gas flow, can be challenging and requires skill and experience.

 

These challenges highlight the skill required in TIG welding and the importance of attention to detail.

Ceandess has over 50 years of experience in TIG welding, with expertise in fabricating components for industries such as automotive. We supply high-quality TIG-welded fabrications, including turbocharger components and engine brackets, ensuring precision and reliability in every project.

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If you have any questions about our products and services please get in touch.

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