Welding Fabrication

MIG Welding:
MIG (Metal Inert Gas) welding is one of the most commonly used techniques in fabrication due to its efficiency and versatility. It involves using a wire electrode that melts to join metals, while a shielding gas is fed through the welding gun to protect the weld from contaminants in the air. MIG welding is ideal for handling a variety of metals quickly and is often used for mild steel or stainless steel.

TIG Gas Welding, Brazing, and Soldering:
TIG (Tungsten Inert Gas) welding provides precision and control, making it perfect for high-quality, intricate welds. TIG welding uses a non-consumable tungsten electrode, allowing the operator to control the filler rod manually, which helps achieve precise results. This method is especially effective on thinner materials and is suitable for both stainless steel and mild steel. TIG can also be used for brazing and soldering, where a filler metal bonds parts without melting the base metal, giving a clean and controlled finish valuable for delicate projects.

Material Compatibility:
At Ceandess, our fabrication process specialises in welding mild steel and stainless steel, as these materials are widely used due to their strength and durability.

Fabrication Safety:

• Fabrication primarily involves folding and assembling metals.
• Safety in fabrication includes careful handling of tools and materials, with attention to potential pinch points and sharp edges.
• Operators may use gloves and safety glasses, but fewer heat-related protections are generally needed compared to welding.

Welding Safety:

• Welding is a process involving high heat and electricity, which requires specific protective equipment (PPE) for safety.
• Essential PPE includes:
  • Welding masks to protect the eyes and face from sparks and intense light.
  • Heat-resistant gloves to protect hands from hot metals and sparks.
  • Flame-retardant chaps and boots for protection against sparks and molten metal.
  • Flame-retardant clothing to shield the entire body from burns and heat exposure.

Press Safety and Operator Responsibility:

• Operators working with presses must follow a specific “sign-on” procedure.
• Signing on confirms that the operator understands all relevant training, health and safety procedures, PPE requirements, and quality standards for the job.

• Press Brake: The press brake is crucial for bending sheet metal accurately and is one of the core machines in any fabrication workshop.
• V Tooling and V Bending: These tools allow for bending metal at different angles and depths, helping to create specific shapes and edges required in various applications.
• Radius Bending Tools: These tools are essential for creating rounded bends in metal, enabling smooth, precise curves and a broader range of shaping options for different projects.

Each of these tools brings versatility and precision, enabling fabricators to create custom shapes and meet exacting specifications.

Yes, it is technically possible to fabricate a product without welding by using techniques like joint cuts to slot pieces together. However, Ceandess opts to weld everything. Welding ensures strong, durable bonds, which provide greater reliability and longevity for our products.

• Welding: Welding is a highly skilled job requiring precision and specialised techniques. It’s often considered an art form, particularly in processes like brazing, where achieving clean, precise joins requires both experience and attention to detail. Certified welders undergo rigorous exams (such as coded welding exams) to demonstrate their competency.

• Fabrication: Fabrication requires a broader understanding of metal shaping and assembly processes, often involving various tools and techniques like cutting, bending, and forming. Fabricators need a strong understanding of design requirements and technical skills to prepare materials for welding or other assembly methods.

Welding and fabrication each demand unique skills, and combining both allows for high-quality, durable, and intricately designed products.